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Modular Architecture Brown-Bag Roundtable

AIA Meeting August 2, 2011 in San Diego

Find out more about the latest methods in modern, modular construction. It’s not just theory; it’s winning prestigious design awards for architects interested in sustainable building, cost efficiency and quality control.

Come to the next meeting of the Modular Architecture Brown Bag group to hear Eric Naslund, FAIA of Studio E Architects discuss his project: High Tech High. Eric will be sharing his experiences using modular construction in his COTE award-winning design.

Modular Brown-Bag Roundtable
August 2, 2011
12:00 pm – 1:30 pm

AIA San Diego
233 A Street, #200
San Diego, CA  92101
Phone: (619) 232-0109
Email: info@aiasandiego.org

Increasing interest and the recent growth in the US and abroad of new construction substantial modular buildings, and the industries surrounding it, signifies a significant change on the architectural landscape. At the National AIA level, on the new AIAKnowledgeNet, The Modular and Prefabricated Architecture Group has been established to provide a central location where architects and allied professionals can share, learn and promote state-of-the-art offsite construction to new architectural levels.

AIA San Diego invites you to join your peers who share your interest in this topic at a local Brown-Bag Roundtable. No RSVP is necessary. This is a free, member-only, bring-your-own-brown-bag event. Food vendors are available in the building for those wishing to purchase their lunch.


High Tech High
Jim Brady Architectural Photography


High Tech High Modules

© Miletus Group, Inc. 2011

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Miletus Group Returns to its Roots! Opens Chicago Architectural Office

Miletus Group has officially announced the opening of its new office in Chicago, IL at 2823 N. Milwaukee Avenue, Suite E, (312) 265-6447. The new Chicago metropolitan location will house architectural services, building on the continued success of the Miletus Group management, design, and production operations in its Rochester, IN headquarters.

“The new design office gives us a great new platform to reach out to the entire Chicago metropolitan market,” says James B. Guthrie, AIA, president of Miletus Group, adding, “We have exciting plans for innovative, large-scale modular solutions involving hotel, apartment, and healthcare facility projects,” he further explains. “Chicago is a natural market for substantial building in these sectors, making it a perfect fit for our future growth strategy. In addition, Chicago is my hometown, so I very much look forward to working there with our staff of talented architects.”

Chicago was selected as a key growth market, according to Guthrie, because of its proximity to the company’s production facility in Indiana, and because it provides a large market area with a history of progressive thinking in terms of architecture and building. Guthrie points out that early in the twentieth century, Chicago-founded Sears, Roebuck and Co. sold over 70,000 precut and prepackaged homes through their mail order Modern Homes program, which allowed customers to choose a house to suit their individual tastes and budgets. At approximately the same time, he goes on to explain, Frank Lloyd Wright introduced his textile block Usonian home concept to demonstrate that exceptional quality and design, using prefabricated components, can be made available to the masses.

“Conceptually, we stand on the shoulders of such Chicago icons as Sears and Frank Lloyd Wright, who paved the way for modular architecture,” Guthrie states. “Today, we are seeing a resurgence in modular architecture,” he continues. “The interest is driven in small part by economics, but more so by a desire for greener construction practices, creative design, and the caliber of high quality production that Miletus Group consistently delivers and will now extend into the Chicago market.”

Frank Lloyd Wright McBean House in Rochester, Minnesota. This Usonian house is an example of the second type (Prefab #2) of the Marshall Erdman Prefab Houses.

Sears Homes 1908 – 1914, Chicago, IL From the Sears Archives Model No. 52

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Miletus Group’s Shotgun Project featured in Residential Architect Magazine

Miletus Group’s innovative Hurricane Katrina housing solution, named The Shotgun Project, was featured in the May/June issue of Residential Architect. According to Residential Architect, “Hurricane Katrina and the ensuing flooding left New Orleans with a significant housing crisis that has not yet been resolved. Rochester, Ind.–based design/build firm Miletus Group, which specializes in prefab and modular systems, has developed a prototype that may help.”

“These ingenious modular structures are substantial homes,” Miletus president James B. Guthrie, AIA notes, “fully compliant with current building codes and FEMA standards, offering a sustainable, permanent solution to the current and near-term housing needs of New Orleans.”

Click on the image below to read the entire article online.

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Miletus Group’s green modular solutions featured in Building Indiana News

Miletus Group’s HPMO and Jobsite Leasing’s Green Fleet was featured in Building Indiana News in an article about new mobile and modular solutions. Click on the image below to read the article online – page 58. According to Building Indiana, “Miletus Group and Jobsite Leasing Company have created the mobile office industry’s first green options.” For more on the project, link to our previous blog story here.

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Architectural icons ‘modularized’ in LEGO bricks

Modular Architecture is just like LEGOs. Only Bigger

At Miletus Group, we like to say, “just like LEGOs only bigger” when we try to describe modular building to people who aren’t familiar with it. How appropriate then that LEGO has selected two architects to feature in their Architect series – Mies van der Rohe and Frank Lloyd Wright – who both embraced their modern methods of construction and made them into enviable art forms. (For more see our recent blog post, Mies vs. Modular.)

Mies van der Rohe’s modernist masterpiece Farnsworth House joined the LEGO Architecture product line about a month ago. The Architecture line also includes Wright’s Guggenheim Museum and Fallingwater.

LEGO Architecture is a collaboration between the LEGO Group and Chicago architect Adam Reed Tucker. It started as a pilot of 200 boxes in 2007. In 2010, international distribution started through LEGO online stores, brand retail stores and in a growing number of outlets around the world.

The actual Farnsworth House is located in Plano, Illinois, just outside Chicago. It was designed and constructed between 1945 and 1951 as a one-room weekend retreat for Dr. Edith Farnsworth, a prominent Chicago physician. Today, the house is a pilgrimage site for architects and designers worldwide, owned and operated by the National Trust for Historic Preservation in the U.S. The historic site is open to the public. We recommend a visit to this outstanding piece of architecture.

Mies van der Rohe is the second architect to be featured after Frank Lloyd Wright in Lego’s ‘Architect’ series.

Like our friend Architect Barbie, (see our recent post on Barbie for more), LEGOS and other interactive toys bring the importance of design home and encourage boys and girls to dream about and participate in building a brighter future. Using modular blocks like LEGOs also fuels a child’s imagination, just as imaginative minds in architecture today are fueled by the possibilities of modular construction methods.

Own your own modular home!

© Miletus Group, Inc. 2011

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Finland: Tekla, Peikko and Integrated Building Teams

Finland building professionals are on the leading edge in advancing integrated building processes and teams.

The Finnish software company Tekla is pushing the limits on their BIM (building information modeling) software. Tekla’s software was originally intended for engineers so that they could improve their structural analysis, but as it developed it became a full-fledged BIM. Today contractors are also using it with the objective of planning and implementing efficient building processes. In Finland, though, they have taken yet another big step in bringing BIM into the complete integrated building process, which now includes the building materials supply chain.

James Guthrie, President of Miletus Group, Inc., was recently invited to Finland by BuildOffSite (UK) and Tekla to attend a series of seminars and field trips focusing on BIM and offsite construction there. The seminars were designed to show the state of the art in moving from BIM to BIM + Management (BIMM) and BIMM + Production (BIMMP). Tekla has been working closely with some of Finland’s principle engineers, contractors and the building material suppliers to advance greater accuracy and quality in construction through integrated approaches in design, engineering, building product development, on site construction and, soon to come, subsequent facility management.

Neither Tekla’s software nor the Finnish building teams have reached that full ideal yet, but the advances witnessed are impressive and very hopeful. The days of full implementation are not very far away.

Many architects and contractors are becoming familiar with the usefulness of BIM for providing sophisticated pre-building design and analysis, which leads to a more efficient and error free construction process. That, however, is just the beginning of where modern methods of construction are going.

During the seminars and tours, Finnish building teams demonstrated how they are integrating the total building process. Of particular note was the principle structural supplier Peikko. Peikko is supplying all of the vertical and horizontal structural components of a new 300,000 square foot shopping center now being built in Lahti, Finland.

Piekko has developed a clever integrated (steel & concrete) construction system that allows for a high degree of consistency in cross section sizing, and thus simple design consideration for length with a wide variant in strength capacity. Working with Tekla, they have also developed modeling components for the BIM environment. This means that they have essentially developed a building structural system that is virtually and actually prefabricated and componentized. This system ties the entire building process together, from first design idea through to construction. Using their system, the Tekla BIM model is easy to apply, production and construction are fast and accurate, and the end result quality is very high.

The progress being made in Finland is the promise of future efficiencies in modular and other prefabricated building systems. When a designer has flexible building systems built into their processes, and can be assured that the final building outcome will be as designed and of a high quality, prefabrication will truly become a critical part of the architectural tool kit. After generations of inefficient site built methods, this new comprehensive offsite thinking and full team integration is huge.

Related links:
BuildOffSite: www.buildoffsite.com
Tekla: www.tekla.com
Peikko: www.peikko.com

 

Lahti Shopping Center Under Construction

Peikko Detail

© Miletus Group, Inc. 2011

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Barbie: Modular Architect Makes Her Debut

At the recent AIA convention in New Orleans a very special kind of modern ‘debutante ball’ (aka a product launch) was held for the newest member of the architectural community – Barbie.

The architectural ball was well attended and well received as Barbie made her debut. In grand southern tradition, young women of all ages participated in the celebration. The party theme was “design” and attendees did what all architects love to do: talk about architecture, discuss client’s needs, debate the latest styles, share professional experiences and design dream homes.

A special part of the ball was the AIA’s announcement of a design competition for AIA members to design their own dream house for Barbie. Read more about the competition here:

http://www.aia.org/practicing/AIAB089214?dvid=&recspec=AIAB089214

Architect Barbie is a special kind of architect as she may be the world’s first Modular Architect. Using the latest in modern methods of construction, she was assembled from six prefabricated components (a head, a torso, two symmetrical arms, and two symmetrical legs) that were then assembled off-site into a complete architectural package ready for delivery.

After her debut party, Architect Barbie went on an architectural tour of New Orleans. Here are some pictures of her Uptown tour:

While waiting to catch a streetcar, Barbie points out the pedestrian oriented street signage indicating the location of her cotillion, the New Orleans convention center.

In the Uptown neighborhood, Barbie, an architect committed to the AIA’s 2030 Challenge, enjoyed the public transportation. Here she watches as the St Charles Avenue streetcar heads towards Tulane University.

Barbie stops to enjoy the masonry details of one of the large historic homes on St Charles Avenue.

Barbie admires the craftsmanship and detailing of the traditional wrought iron seen throughout historic New Orleans.

The large front porches and lush front yard landscaping of New Orleans homes appeal to Barbie’s community sensibilities.

Barbie is struck by the somber beauty of one of New Orleans many cemeteries. The nearby rising Mississippi River and the possibility of flooding remind her of why the crypts are above ground.

Back at the streetcar stop, Barbie waits for the car back to the French Quarter. She is looking forward to a dinner of shrimp Creole, a New Orleans favorite.

© Miletus Group, Inc. 2011

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Green Building – The Role of Creativity – Self Regulation vs. Universal Codes

Prefabrication and modern methods of construction (MMC) offer tremendous opportunity for creating better architecture and more sustainable environments.

Because MMC is a relatively new method of construction, many people in the building world still do not have a good understanding of what MMC is and what it brings to the table in the way of sustainable building opportunities. They are many, but a lack of knowledge could stifle this method as a solution to advancing green building.

LEED drives green creativity in U.S.

By now most people have heard about the U.S. Green Building Council (USGBC) and their LEED rating system. In just over ten years the USGBC went from non-existence to being “The” standard for green building in the U.S. The USGBC has done a lot of things right in their short life, but one reason their LEED ranking system is so popular is because it acknowledges, allows and even encourages creativity and flexibility, by the architects and the building team, to create a green building. The USGBC approach deserves a lot of credit for making green building something the marketplace is now demanding, and thus the market is now driving further aggressiveness and creativity in the building market here in the U.S.

Do government regulations stifle creativity?
Architects and builders in Europe are actually jealous of our success in this area. But why? When someone from the U.S. looks from afar at what some of the European countries are doing, we might see them as being more successful at green building than the U.S. What they have done (differently) is to mandate green building through government regulation. Some countries have gone so far as to mandate “zero carbon footprints” and “net zero energy” for buildings within 15 years. These are great concepts to be sure, but so far there is no agreement on what these terms actually mean and so they will be very difficult to regulate. Are they regulating creativity or stifling it?

As of yet, the U.S. has not taken the regulatory approach, yet the free market keeps pushing us in a greener and greener direction – again thanks to the USGBC model. However, some fear that the market may never fully embrace these ideas beyond certain niche buildings, or that the building market will at some point slow down and forget about sustainability, falling back to its old ways of being an energy hog.

Regulation can be good and bad. Generally, when a market is regulated, as in the implementation of building codes, it tends to get micro-managed by government, and creativity gets stifled.

Could IgCC wind up hurting creativity in U.S.?

Currently the International Code Council (ICC), a US based independent code authoring organization, is in the process of finalizing their first International Green Construction Code for the US. Like the European model, the IgCC is an attempt at creating a codified legal structure to mandate green building. This will absolutely create a massive process and bureaucracy to implement. It is very likely going to have the negative effect of stifling creative green building solutions.

If the IgCC follows the standard building code model, the building construction process will likely shift from trying to be as green as one can be, to being as code compliant as one needs to be to get a permit. If one has a new idea, yet it does not fit within the regulatory framework of the code, it becomes incredibly difficult to implement. Many hurdles will be thrown up by the code and permit process, such as: bureaucratic red tape, lawyers, excessive testing, layers and layers of review and finally delays waiting for inclusion in a future versions of the code to include new language.

The IgCC is not done being written yet, but it is getting very close.

Because the Miletus Group and others are pushing the envelope on new building methods, without some accommodation for creative innovation, such as consideration for the benefits of off-site construction, the IgCC could have a the opposite effect of its stated purpose. We would, therefore, advocate for an IgCC implementation process that not only allows for creative solutions but also, as in the USGBC model, encourages it!

 © Miletus Group, Inc. 2011

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No Less True: Mies vs Modular

View from Below the Eiffel Tower Paris, France

In the early days of iron and steel, these new building materials were seen as a practical solution to building issues, not aesthetic ones. Steel was something structural and capital engineers embraced early because it solved a building size and economic problem. Engineers like Gustav Eiffel learned early on how to exploit metal for long spans, primarily in bridges. When Eiffel turned a bridge 90 degrees and created the Eiffel Tower he opened a lot of eyes to the architectural expression steel can take. Yet, it took a couple more decades before Ludwig Mies van der Rohe came along and figured out how to make poetry and architecture out of steel.

Mies gave us great insight into his way of thinking when he said:

“This is no less true of steel and concrete than of wood, brick and stone. We must remember that everything depends on how we use a material, not on the material itself. New materials are not necessarily superior. Each material is only what we make it.”

Modular and off-site construction have been around for many decades now solving only practical problems. If Mies found himself in our time he might say:

Kluczynski Federal Building; Mies van der Rohe

“This is no less true of off-site construction than of on-site construction. We must remember that everything depends on how we use a method of construction, not on the method itself. New methods are not necessarily superior. Each method is only what we make it.”

It is time to thank the engineers for developing modular and off-site methods, but now it is also time for poetry and architecture in modular and off-site construction to emerge.

Architecture +

 

© Miletus Group, Inc. 2011

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Is Modular Design Really Greener? Exploring Construction Waste Reduction.

© James B Guthrie, AIA 2011

Yes, there is no question that modular construction is greener. Take the example of construction waste – off-site methods are far more efficient in terms of construction waste reduction than on-site construction.

Here is one example; many on-site contractors will include up to a 10% material contingency in their projects to cover, among other things, damage from weather and trades damages during construction. Because on-site contractors do not normally store excess materials for future jobs, even if there were no damages, this 10% contingency winds up in the waste stream.

Off-site factories are naturally more efficient with their materials. At Miletus Group we own our own modular factory. When we calculate materials for a job we use a factor of 0% percent for weather and trades damages to materials. This makes our overall waste stream very small. Because our facility is organized and weather tight, it is very easy for us to handle materials and waste. Throughout our facility we have separate bins for various construction materials that we can not use again. This means recycling is easy for us and we wind up recycling over 95% of the limited waste we do generate. Very little of our construction material winds up in the landfill. It would be great if on-site builders could make similar claims, but it is highly improbable that on-site construction could ever meet these numbers due to the very nature of the environment in which they work.

Visit AIA’s new KnowledgeNet Modular and Prefabricated Architecture group. There are a couple of documents from the UK on this very subject. They are a few years ahead of us on this issue. It is good reading.

If anyone reading this has further data to support the efficiencies of off-site construction, please do feel free to let us know directly and we will post it.

 © Miletus Group, Inc. 2011

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